Product Description
Products Introduction:
Device Name: Advanced Multifunctional CNC Lock Hole Drilling Machine
Device Model: TS-HJSK-05
A multifunctional lock hole machine is a specialized woodworking or door manufacturing equipment designed for processing structural components such as lock holes, lock slots, hinge slots, and latch holes on wooden doors, metal doors, and similar products.
Its operational principle can be summarized as follows:
Core Mechanism - Power Drive and Cutting Processing: The machine utilizes an electric motor to drive milling cutters or drills, which, in coordination with guiding mechanisms and positioning systems, perform precise cutting operations on door panels.
Locking machines can be categorized into conventional and CNC models based on machine design.
Conventional Locking Machine:
Utilizes contour replication technology with molds (e.g., custom-made medium-density fiberboard) to control lock hole shapes.
The eccentric wheel combined with a variable-frequency motor drives the milling cutter for semi-automatic slot milling.
Square linear guides ensure smooth and precise longitudinal/latitudinal feed.
Cylinder-driven clamping ensures safe operation without activation unless fully compressed.
CNC Locking Machine:
Equipped with PLC or CNC control systems supporting multi-axis synchronization (X/Y/Z axes), capable of automatic width/thickness measurement and positioning.
High-precision machining achieved through stepper or servo motors. Supports CAM software integration for designing up to 99 lock configurations with one-click access.
Enables integrated processing of front panel components (lock holes/painting holes) and side panels (lock body slots/cover plate slots/hinge slots).
Multi-functional Extensions: Some models feature rotating worktables for heavy-duty door panel processing. Built-in chip collection system enhances workplace cleanliness.
Premium models incorporate multi-spindle systems (e.g., three-spindle) enabling automated tool changes for drilling, milling, and engraving operations.
Typical Workflow:
- Fixing & Positioning: Secure door panels on workbench using pneumatic/hydraulic clamps.
- Parameter Setup: Select lock type or input machining parameters (depth/length/position) via CNC panel.
- Automatic Processing: The machine executes lock hole drilling and slot milling along preset paths.
- Unloading: Automatic shutdown and workpiece retrieval upon completion.
Note: For metal materials such as stainless steel doors, some equipment employs hydraulic punching with specialized molds instead of cutting.
1. Main Equipment Parameters
| Multi-functional CNC Locking Machine Configuration Sheet |
| Device name |
Multi-functional CNC Locking Machine |
Process Length |
2800mm |
| Spindle power |
T12.2KW T22.2KW T33.7KW T42.2KW |
Bed structure |
Overall Welding Aging Treatment |
| |
|
Outline dimension |
3600mmx1320mmx1400mm |
| |
|
Navar : |
MiG SMC-A440-3.0 |
| Drive motor |
General aviation servo motor 750W (3 individual )
Dongling servo driver (3 independent units) |
Display size |
10.0 inches |
| Mesa |
Aerospace aluminum profiles + PVC |
Electrical equipment |
Omron |
| Lead rail |
25 linear rails (Taiwan Jintai) |
Rack |
1.5M high-precision grinding rack |
| Driving mode |
Planetary reducer (Shinboshu, Japan) |
Frequency transformer |
Bestar 4.0KW |
Repeated positioning precision
linear measure |
0.02mm |
Dead space velocity |
40m/min |
| Fixed form |
Pneumatic clamping |
Processing speed |
20m/min |
| Power input |
380V/50-60Hz |
Gas source access |
0.6Mpa |
| Automatic tool setting thickness measurement |
support |
Dust elimination |
This device supports 3.0KW vacuum cleaners. |
| Lubricating |
Four-axis automatic oil injection lubrication |
|
Pneumatic spray cooling |
Detailed Photos
2: Device Images
III. Highlights of the Equipment
[1] Heavy-duty bed frame, robust and durable
[2] High-power spindle on the side
[3] Featuring multiple built-in processing modules with graphical parameter input for easy operation
[4] The machining stroke is 2.8 meters.
IV: Equipment Details and Features
Includes various door locks and hinge designs with diverse gallery options to meet different processing needs. Supports composite graphic processing and QR code scanning.
1. Door lock processing, including split locks, concealed locks, electronic locks, smart locks, and other types of door locks
2. Hinge manufacturing, including standard hinges, 3D hinges, and floor-to-ceiling hinges.
3. Silent Door Processing
4. Front slotted, side slotted
5. Closure Device and Guide Sheet Processing
Configuration Features (YDSK-4)
|
4 spindle motors
No need to switch knives.
One-time processing for front and side lock holes |
|
mobile press
Move spindle position
Even the deformed door panels can maintain processing accuracy |
|
mobile workbench
Large plate, small plate, all can be compressed |
|
Equipped with automatic tool setting and automatic thickness measurement functions
save both time and labour
High precision and strong stability
|
Product Details
-
- layout
V. Tool Specifications
| spindle tool holder |
IS030 |
| spindle spring chuck |
ER32 |
VI: Installation Requirements
The machine's maximum distance from the wall must be at least 1000mm.
Other installation requirements shall comply with environmental protection, safety, and local regulations.
Device Introduction
The equipment includes cabinet, bed, column, table, beam, spindle, and electrical control, pneumatic, lubrication and other systems.
Procedure: After startup, select manual mode and click the main interface to manually raise the positioning mechanism. Place the sheet metal on the worktable, choose the corresponding processing file, and press the program start button. The machine will automatically lower the pressure roller for positioning, then initiate processing. Upon completion, the machine will automatically raise the positioning mechanism and lift the pressure roller, facilitating material retrieval and placement of the next sheet.
- Major auxiliary equipment (Electrical control description; Mechanical parts description)
Mechanical components: The equipment includes the main body (bed, columns, workbench, crossbeam, spindle), as well as an electrical control cabinet, lubrication system, and vacuum pump (manufacturer-supplied).
VII. Design Basis and Standards
1. Company Technical Standards
VIII. Design Principles
- The process design and equipment selection can have a large adjustment margin in the process of operation.
- The processing equipment has simple operation requirements, high degree of automation, convenient operation management and maintenance.
- The equipment layout is reasonable and beautiful, the project is economical and practical.
- The equipment selection should be safe and reliable, stable, low failure rate, easy to operate and detect.
- The equipment shall meet the product technical and necessity requirements.
IX. After-sales Service Commitment
- The product comes with a three-year warranty. After the final acceptance by Party A, the equipment is covered by a one-year warranty, but consumables are not included in the warranty scope.
For other after-sales services, please refer to the contract terms.
Operation Steps
1. Power On
When an alarm occurs during the return to the origin, click Origin Mode first, then click Start Processing. The machine will automatically return to the mechanical origin. Wait until the three icons (X, Y, Z+) in the upper right corner turn yellow, and the alarm will be cleared, indicating successful return to the origin. No other operations should be performed during the return to the mechanical origin.
2. Operation Steps of the Drilling Machine
Step 1: Set safety height. Press 9 for main menu, then 4 to reset to default. Select 120 to adjust the gun's return height.
3. Confirm the spindle forward/reverse menu key, press 0, then press the numeric key followed by 5 to start spindle rotation. Press 5 again to stop the spindle. Confirm forward rotation is correct. For reverse rotation, simply adjust the three-phase wire sequence.
4. First, reset the position and then create a new folder. Edit and save the file. Press the 6 button to select 16 for input/output, then press 1 to confirm. Set the hole position to 1 single point. After confirming the hole position, move it to the middle of the edge. Confirm the single point position, then press 6 to select 21 for pause. Next, set the hole position for the 2nd workstation. After setting, add a stop position on the edge. Then press the 6 button, 16 for input/output, and press 1 to confirm.
5. The drilling speed is moderate at 100 on the Z-axis and 150 on the XY axis; it should not be too fast.
Smart drilling machine operation (do not touch the emergency stop button during programming, otherwise the program will be invalid). The exposed length must be consistent after each drill bit replacement.
6. Check the drill bit's forward and reverse rotation after installation
7. Reset the device before startup, select the menu, press 0, then press 5 to rotate the drill bit, and press 5 again to stop programming (each point speed 150, retraction height 120).
Create a new file, enter the file name, save, and enter the programming interface
Point 6 More, point 16 Input/Output, point I/O on, point 1 Save
Click 1 for single-point operation, select speed at point 123, then move the drill bit end to the specified position. Click OK. Click 1 for single-point operation to continue.
Press 6 for more, press 16 to input/output, then press 6 for more, press 21 to pause
Point 6 More, point 16 Input/Output, point I/O on, point 1 Save
Click 1 for single-point operation, select speed at point 123, then move the drill bit end to the specified position. Click OK. Click 1 for single-point operation to continue.
Save automatically after editing
8. Batch modification
Click the menu, edit the file, and press F4 to adjust the point order. Click F4 to turn the cursor green. After calibration, click Parameter Editing to modify the parameters of the marked points.
running speed
In the menu, select File> Edit. Press F2 and choose 8 to adjust the blank line speed. The default value is XY250 per second on the Z axis.150 per second!
V. Maintenance and Care
1. Before powering on the machine daily, first inspect the following components: communication cables, power cords, and computer cables for looseness, and verify stable voltage. Then turn on the machine's power supply, operate the machine by moving it back and forth twice, and commence the task. Never inspect the wiring while the machine is powered on.
2. Clean the sensors and proximity switches to prevent dust, powder, or oil from adhering to them, which could affect their sensitivity or cause false triggers.
3. Clean the exposed guide rails and remove dust and debris from the rack.
4. After completing the day's work, first remove the carving knife and ensure the spindle chuck and locking nut are in a relaxed state. This helps prolong the service life of the spindle chuck. Next, begin cleaning the workbench surface using a brush. Note that the workbench should generally be kept free of clutter to prevent deformation.
5. The fan area of the air-cooled spindle must be kept clean and free of debris to ensure proper heat dissipation.
6. Move the machine head to the lower left or lower right position to prevent collisions, then disconnect the power supply.
7. Maintenance of the material feeder when not in use for a long time: When the material feeder is not in use for a long time, it should be powered on 1-2 times per week, especially during the plum rain season when the environmental humidity is high, allowing the material feeder to run idle for approximately one hour.
The heat of the electrical components is used to disperse the moisture in the NC system, and the performance of the electronic components is stable and reliable.
8. Inverter Maintenance: The inverter is factory-tested and must not be modified or reconfigured without authorization to prevent data input errors that could damage the motor or inverter.
9. Regularly clean the ventilation system of the circuit box. Check the operation of all fans on the control box and vacuum the interior once. Inspect the terminal screws for looseness to ensure safe and reliable circuit operation.
10. The door of the electrical control box should be opened as little as possible, and it is prohibited to work with the door open. During material cutting, dust, wood chips, or metal powders are usually present in the air. If these particles fall on the circuit board or electronic components inside the electrical control box, they can easily cause a decrease in insulation resistance between components, and may even lead to damage of the components and circuit board.
11. Check regularly whether the screws on all machine components are loose.
12. If an issue arises that cannot be resolved, do not attempt to handle it yourself. Instead, promptly contact technical personnel to seek a solution.
13. Maintain environmental cleanliness by cleaning the surroundings of the equipment daily after work to prevent it from becoming a rat colony.
14. Strictly follow the operating instructions and comply with safety usage regulations.
kindly reminder :
Numerical control machines, like humans, have a lifespan. To ensure all components remain in optimal condition, regular maintenance is essential. This practice helps eliminate potential failures at their source. Operators should develop the habit of routine equipment maintenance, which will significantly extend the machine's service life. For further maintenance inquiries, please contact the manufacturer or local distributor.
(Note: Our product specifications and design details are continuously improved and updated. The above functions and parameters may have been optimized. Please confirm with authorized sales units.)
Part of Our Customers
Company Introduction
Suzhou Trillion Shine Import & Export Co.,Ltd (Trillion Shine) is a leading Chinese manufacturer and supplier of short cycle press machines, chevron parquet flooring machines, mortise and tenon machines, and we also provide services for sourcing other related products of woodworking machinery industry from China, we have been involving in the wood machine industry since 2009.
Relying on Chinese complete industry Chain and enjoying price advantages, we provide customers with premium products, reasonable prices,and on-time services. Trillion Shine has a professional technique team who has been in this industry for more than 16 years, consists of advanced mechanics, engineers and professors. Powerful technical capabilities extend our core competence to analysis of customer's demand and provide customer with satisfying service.
Trillion Shine has already established business relations with customers from South America, North America, Europe, Middle East, Southeast Asia and South Asia, obtained the customer affirmation and faith. The good faith manner,the premium quality product, the exquisite service and the customer first principle are Trillion Shine's service objective. Trillion Shine sincerely wish to establish stable business relationship with customers all over the world, please feel free to contact with u
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